Power Take Off

Marinediesel offers various PTO options with all of the engines we manufacture. In fact, the list of applications would be quite large, were we to list them all. Some examples of PTO options we have provided in the past, for both marine and industrial uses include:

  • Alternators
  • Pumps
  • Hydraulic Motors
  • Fire Control Systems
  • Blower Systems
  • Lifts, Davits, and Cranes

In fact, PTO is a standardized option, and a variety of shafts and couplings can be provided, depending on the use. You need merely ask your dealer or distributor to add it to your purchase and we will do the rest!

MD VGT + Jackshaft closeup

Arctic Trucks, Iceland

Short posting today. We were recently in Iceland meeting with Arctic Trucks. A very interesting application for Marinediesel engines. Iceland has both challenging terrain and a challenging environment for any engine. Outside of the capitol, Reykjavik, there are mostly gravel roads, rivers to be forded, and many areas unsuitable for standard passenger cars. Marinediesel allows customized power and torque that can easily meet these challenges.

Arctic Trucks has produced vehicles specifically designed to conquer the environment for over 25 years. Visit their website for more information about their unique products.

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Marinediesel Dealer Profile: Finland

 

Marinediesel have had a long business association, since 2007, with our distributor in Finland, Tekno Marine.

Tekno Marine are a fully qualified and factory trained MarineDiesel distributor, and we have completed many projects over the years in the country. In addition to representing MarineDiesel, Tekno Marine are boat builders, building many unique craft under their own brands, including a line of airboats.

Additionally, they represent Bukh, Hyundai Seasall, and Sole engines in Finland, and offer complete naval architecture and marine engineering services.

Their MarineDiesel web page, in Finnish, is TM, and we encourage our customers in Finland to contact Tekno Marine for a quote on your next project.

Teknomarine AB

PL29, Marinsatamantie 3
FI Espoo
Finland
Phone: +358 9 819 07 70
Fax: +358 9 819 07 750

 

 

 

 

 

 

VGT Series Break-in Procedures

When engines are new, they require certain break-in, or run-in, procedures before they are subjected to heavy use. The reason is that, though the engines are tested at the factory, seals and gaskets need both heat and time to form a good seal, and the engine needs time to properly lubricate. If proper break-in procedures are not followed, severe engine damage can result.

Below is the procedures for our VGT Series of engines.

The Marinediesel VGT series engines need break-in time before being operating to its full potential. This is due to the design characteristics of the base engine.

Follow the recommendations below:

0-5hrs: Use varied load and rpm but do not load the engine above 50% throttle and keep maximum rpm below 2500. Do not stay at one load and rpm configuration for more than 30 minutes at a time.

5-10hrs: Use varied load and rpm but do not load the engine above 60% throttle and keep maximum rpm below 2800. Do not stay at one load and rpm configuration for more than 30 minutes at a time. A few short WOT trials up to 3600 rpm is allowed for performance trials

Do an oil and filter change after the engine has run a total of 10hrs.

10-30hrs: Use varied load and rpm, the engine can be used up to 100% throttle and full rpm for shorter periods. Do not stay at one load and rpm configuration for more than 30 minutes at a time.

Do an oil and filter change after the engine has run a total of 50hrs.
Use oil and filter as specified in the engine technical manual.

If you have any questions regarding this break-in procedure please consult the technical department at Marinediesel in Sweden.

 

 

MarineDiesel Services Profile: Engine Installation and Commissioning

 

Today’s article continues our series profiling MarineDiesel’s various services.

Engine Installation and Commissioning

MarineDiesel understands that when we sell an engine, we often need to be the ones who install and commission that engine. Most commercial shipyards are perfectly competent to install an engine, yet, particularly on new projects, factory installation is desirable. It is also important to note that all MarineDiesel distributors are fully trained in engine installation and can perform these services locally.

One of the most critical tasks related to the reliability of  the entire propulsion system is the installation of engine and drive system. This can be performed by the operator, boat builder or the local Marinediesel representative, but it can also be performed by Marinediesel factory engineers on site anywhere in the world.
MarineDiesel factory engineers provide first grade quality service,  as well as reducing  the risk of breakdowns and stoppages related to poor installation. It can also allow for time to train local technicians on installations, thus, for the future, enhancing the skill and know-how level of the operator’s or boat builder’s own staff.
A professional installation  not only assures smooth  operation, but it also reduces operational  costs. In this context, prolonging engine  life  and  maintaining  operational efficiency are key objectives that are addressed by this program.
Marinediesel  can also supply a full project management service, supported  by expert personnel  and by a global back-up service. All this is targeted at the goal of providing the operator with complete confidence that the engines will run efficiently with excellent long term service.
Quality based , cost effective service delivered by factory engineers
Opportunity for the transfer of technology and know how.
Operational costs minimized due to reduced risk of breakdowns and stoppages related to poor installation
Expert project management
Peace of mind with full OEM warranty

COMMISSIONING
The  quality workmanship of the propulsion system installation is verifìed and signed off during the commissioning. Our  fìeld  service  engineers  are  uniquely experienced   in commissioning engines,  and  will ensure  that  every aspect of their  performance is fully tested  and  optimized before handover. This includes auxiliary equipment such as transmissions  and drive systems in liaising with other suppliers when necessary to ensure that every part of the installation functions correctly. Commissioning can be performed by Marinediesel fìeld service  engineers  on  site  anywhere  in the world. The  commissioning sign-off is also required  for warranty to take effect.

 

 

MarineDiesel Services Profile: Engineering

 

 

We at MarineDiesel often refer to ourself as an engineering company, rather than as a manufacturer. The reason we do so is that a substantial portion of our annual revenues come from engineering services, rather than engine sales.

As a diesel engine maker, we are required to invest in a substantial level of infrastructure that is highly specialized. This infrastructure is used to customize engines and design engines for specific purposes, which makes MarineDiesel ideally suited to offer complete engineering services to our customers, whether they use our engines or not. Indeed, we consider several of our competitors also to be customers, since we have completed many such projects for them. This is a primary selling point for MarineDiesel: We can usually accomplish things both quicker and cheaper than our much larger competition cannot.

These services include, but are not limited to:

  • Torsional vibration analysis
  • Flow simulation
  • Engine Testing
  • Emissions Testing
  • Compliance Testing (eg. NATO or Intrinsically Safe)

As long as our facilities allow it, in terms of size (We do not have the facilities to test two stroke, 2 mW engines, for example), we can offer customers complete turnkey engineering solutions. Our facilities are state-of-the-art, designed by GM. We have the latest test cells, software, and equipment.

MD ENGINEERING hosts three engine dynos in its test facility, with each test cell having its own unique measurement range and options. This provides us a great span in terms of engine size and application to better meet our client’s requirements and specifications. All cells are equipped with high frequency, multi-channel data logging.

MD Engineering has been involved in complete engine control systems in a multitude of areas, some areas where we have deep knowledge and long experience:

• Control safety systems
• Torque management and control
• Air system diagnostics (MAF, EGR, Swirl)
• EOBD and OBDII controls and diagnostics
• Engine thermal management control and diagnostics
• After treatment systems control and diagnostics
• Stop/start control
• Boost system control for a wide variety of hardware setups:
• Single wastgate turbo and by-pass turbo
• Two-stage turbocharging
• Supercharger
• Twin turbo
• VNT turbo

Our engineers and product analysis experts can take a wide client brief for comparative benchmark and cross product comparison. This includes all aspects of the process from virtual analysis, desktop studies, static and dynamic repeatable test scenarios to full product teardown, measurement reporting and recommendations.

MarineDiesel, through the normal course of business, maintains partnerships with numerous naval architects, engineering firms, automobile manufacturers, other engine manufacturers, and designers. In fact, we are often the ones providing the project management services on complex projects.

To illustrate, we recently were involved in a project where we provided the engines for a new boat, along with the design, and handled the entire contracting process with the shipyard.

MD Engineering is a division of MD Group that comprises of three divisions with fields ranging from engineering to powertrain supply and marine propulsion engines.

For your next engineering project, please contact us today with the project details for a complete proposal.

 

 

 

 

 

 

 

 

MarineDiesel Services Profile: Factory Express Service

 

 

Today’s article continues our series highlighting the services MarineDiesel offers its’ customers.

We offer Factory Express Service to all MarineDiesel customers.

Express service Worldwide

Marinediesel understands the costs of vessel downtime and has responded to this with the FES program. Not only do we provide a comprehensive range of services and technical support for all Marinediesel products worldwide on land or at sea but the FES adds the fast response requirement of some clients.

FES field engineers can be mobilised to sites anywhere in the world within a very short timeframe. FES engineers can perform the task independently or act as supervisors for local staff where required. Capabilities within the FES-team is vast including capability to perform torsional analysis in vessel, logging equipment for mechanical and electronic engines, power tests in vessel to mention a very few. Marinediesel is unique in supplying this service for the particular power range.

Key benefits:

» Skilled engineers available Worldwide
» Cost effective compared to cost of downtime
» On-site supervision of local staff reduces cost
» Express Service
» Full OEM technical backup

Contact your local MarineDiesel dealer or distributor today for complete details.

 

 

MarineDiesel Services Profile – Factory Replacement Program

 

Today’s article starts a short series of articles highlighting the various services that MarineDiesel offers to its’ customers.

Over 80% of MarineDiesel customers are commercial or government users. Customers whose engines typically operate every single day, under the harshest of environmental and operational conditions. These types of applications cost customers serious money when engines break down or otherwise experience mechanical problems.

That is why MarineDiesel developed its’ Factory Replacement Program, or FRP.

FACTORY BASED OVERHAULS

Marinediesel as a company has always looked at ways to assist clients and operators in meeting their long term targets. In this progress Marinediesel has developed the FRP or factory Replacement Program which allows
the operator to get first grade quality service as well as reducing and scheduling operational costs. In this context, prolonging engine life and maintaining operational efficiency are key objectives which are addressed by the program.
Marinediesel, as the OEM manufacturer of the engine, has the in-depth knowledge and experience required for quality overhauls. Every aspect of our service is based on rigorous quality standards and supported by top-level
technical expertise at Marinediesels modern facilities. The FRP allows the operator to have a fixed cost per hour that includes replacement engine at TBO-time. Please contact Marinediesel direct or your local representative for further information. The FRP is available for all Marinediesel products.
As a part of the program we work closely with our operators to ensure that maintenance tasks are scheduled to minimize downtime and optimize engine running hours.

KEY BENEFITS
» Quality-based, cost effective service delivered to highest OEM standards
» Technical support and problem solving advice from highly experienced engineers
» Operations maintained at optimum levels with efficient turn-around
» Engine performance thoroughly tested thus avoiding any delays in operation
» Flexible, customer-focused programs

OVERHAULS

Ängelholm is the world headquarters for Marinediesel and the entire MD Group, and it is here that engines
are overhauled under the FRP program. These facilities include:
» Large workshop for teardown, cleaning, inspection and assembly
» 3 top of the line test cells dedicated for the program
» 2 hot test cells
» In-house environmentally controlled paint shop providing highest quality finishing
» Commissioning and on-site service support packages
» In-house R&D and engineering-lab department for any QA or material inspections required
» Full torsional vibration analysis equipment
» Dedicated sub-assembly areas to ensure cleanliness and highest quality assembly
» Full inventory of all parts

PRODUCTS SUPPORTED
» MD200
» MD250SC
» MD300SC
» MD-VGT350
» MD-VGT400
» MD-VGT450
» MD-VGT500

Contact your local MarineDiesel dealer today for complete details on our FRP program and how it can help you minimize downtime.